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Blue HWASHI Welding Robot Station Compact Small Size Dedicated Arc Welding Robot

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Blue HWASHI Welding Robot Station Compact Small Size Dedicated Arc Welding Robot

Name: Blue HWASHI Welding Robot Station Compact Small Size Dedicated Arc Welding Robot
Brand: HWASHI
Price: 1 USD

China Blue HWASHI Welding Robot Station Compact Small Size Dedicated Arc Welding Robot wholesale

Brand Name : HWASHI

Certification : CE/CCC/ISO

Place of Origin : CHINA

MOQ : 1 set

Price : negotiation

Payment Terms : L/C, T/T

Supply Ability : 50 sets per month

Delivery Time : 7-30 working days after received your payment

Packaging Details : sea wooden package

Color : Blue

DOF : 6

Driving Mode : AC servo driving

Effective Load (kg) : 3

Repeat Positioning Accuracy (mm) : ±0.05

Motion Range (°) : ±360

Max Speed (°/S) : 270

Moving Radius (mm) : 893

Service Life : 8-10 year

Name : Hwashi New Condition Battery Energy Storage Cabinet Automatic Welding and Grinding Station Robot Case

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Product Description

Improve Worker Safety and Reduce Labor Intensity with HWASHI Welding Robot Station

HWASHI welding robot is compact, with small size, which is a dedicated arc welding robot. This robot equipped with international Brands welding power, can achieve a stable welding, access to high-precision welding path, shorten the welding cycle, with high repeat positioning accuracy, fast running, welding process stability, high consistency of the weld, and can shorten the product replacement cycle, The corresponding equipment investment. Widely used in automotive and accessories, motorcycles and accessories, engineering machinery and other metal welding field.1. Improve the labor intensity of workers, can work in harmful environment. 
2. Shorten the production preparation cycle, reduce enterprise investment.
3. Stabilize and improve the welding quality of work pieces.
4. Reduced requirements for workers to operate skills.
5. Simple operation, convenient for users.
 
◆ Proposal Introduction◆
This proposal includes two sets of robot station. One station for welding robot (including MIG welder and TIG welder), one station for grinding robot which is equipped with force control grinder. In such design, worker only need to do manual loading and unloading of product, the machine will do welding and grinding automatically. For No. 4 drawing product, since the size is too big, we do not suggest to weld or grind it in this system.

Blue HWASHI Welding Robot Station Compact Small Size Dedicated Arc Welding Robot

Condition

 
There are 13 different type of product in total(as per the picture from left to right, 13 samples in total.)
Except for No. 4 product, the size is 3100mmx2100mm,The rest of products size is within 2300mmx1000mm.

Welding Robot

The welding station is composed of welding robot and MIG welder and TIG welder. The sliding rail will help robot to move to ensure each angle can be welded .
 
Composition 1.HS-R6-08 6-Axis Welding Robot: 1 set 2.Robot Controller: 1 set 3.OTC MIG Welder: 1 set 4.Panasonic TIG Welder: 1 set 5.3m Sliding Rail: 1 set 6.One Axis Rotation Positioner: 2 sets 7.Anti-Collision Sensor for Welding Gun: 1 set 8.Welding Gun Cleaner: 1 set 9.Fixtures(According to the drawings provided, it will require 9 sets of fixture. 18 pcs of fixture in total.)

Grinding Robot

The grinding station is composed of 1 set of HS-R6-20 robot which is equipped with grinder. The grinding force can be controlled to ensure different grinding situation. Also it will decrease the difficulty in programing. The robot will move on the sliding rail to ensure each angle can be grinded.   
Composition1.HS-R6-20 6 Axis Robot: 1 set 2.Robot Controller: 1 set 3.Force Controlled Grinder: 1 set 4.3m Sliding Rail: 1 set 5.One Axis Rotation Positioner: 2 sets 6.Anti-Collision Sensor: 1 set 7.Fixtures: (According to the drawings provided , it will require 9 sets of fixture. 18 pcs of fixture in total.)

Provide the 7th axis of the customized machine

1. Increase the working range of the robot to solve the disadvantages of limited working range caused by limited movement range of the robot. 2. Robot slide rail installation: the robot can walk alone or walk with matching welding power supply and robot control cabinet as a whole according to the on-site working conditions of customers. 3. Special protective mechanism to prevent welding spatter or dust in the air which will cause bad impact of precision parts. 4. In order to adapt to the different conditions of different customers, be able to do different configuration and installation for customer.

Product application scenario

 
Workflow
1) Manual loading of the workpiece to the fixture in Station 1 positioner; 2) Start welding; 3) The robot and welding machine will do welding on the workpiece according to the presetting program; 4) Welding completed; 5) While the station 1 is being welded, station 2 is being loaded and fixed the work piece synchronously. Two stations work alternately. 6) Cycle working
 
MAIN FEATURES
Six-axis robots provide maximum working range and can be installed from multiple angles to improve the flexibility of the system. The mechanical arm can install various types of welding torches. Various welding power sources can be matched to meet different welding requirements and realize various welding processes.

Robot Welding Processes

HWASHI robots provide maximum workina range and canbe installed from multiple andles to improve the flexibility of the system, The mechanical arm can instal various types of welding torches. arious welding power sources can be matched to meet diferent weldingrequirements and realize various welding processes.

Provide different types of welding positioner

1. it can work in coordination with the robot to ensure constant welding speed and attitude and provide higher welding quality.2. Use imported servo motor with high precision reducer, high rotary accuracy, accurate positioning, and strong bearing capacity.
3. By turning the workpiece fixed on the worktable to the required welding angle.

Provide the 7th axis of the customized machine

Increase the working range of the robot to solve the disadvantages of limited working range caused by limited movement range of the robot.2. Robot slide rail installation: the robot can walk alone or walk with matching welding power supply and robot control cabinet as a whole according to the on-site working conditions of customers.
Special protective mechanism to prevent welding spatter or dust in the air which will cause bad impact of precision parts.
In order to adapt to the different conditions of different customers, be able to do different configuration and installation for customer.

Robot Integration

In addition to HWASHI robot systems, we can also integrate with international brands of robot to provide complete welding robot solutions.

Robot Cases and Welding Samples

Application and samples

We can provide customized service for you. Our engineers will discuss the specific welding requirement with you and come out with the suitable technical proposal based on your samples or drawings.

Welding Robot Applications

Welding robot can weld iron, stainless steel, galvanized pipes, plates, wires, tubes, and small and large workpieces can be robotically welded with good and beautiful welding effect.

Factory & Certificate

Certifications

We have passed the international certifications such as CE certification, ISO9001 quality management system certification, Alibaba enterprise certification and design patents.

After-sales service & Customer visiting:
spot welding machine 1 years warranty except consumable parts; 2.Plenty of technical support online is available;
Quick Back-up Parts Available&Technical Assistance;
"Training Video","Instruction Book",and"Operation Manual"will be offered;

Service Team & feedback

Professional Team
Over the years, Hwashi has cultivated a large number of talented, dedicated and innovative Hwashi people. We have a professional team of experts with rich experience in electrical engineering, mechanical design and welding technology.

Since its establishment 22 years ago, hwashi technology has traveled to all corners of the world, participated in more than 100 exhibitions and served more than 8,000 customers

FAQ

Q1: What is the price of your machine?
  Answer: our machines are customized for your requirements. If you want to get the appropriate price, please provide us the following information.
  * The material and thickness of your product
  * The minimum and maximum size of your product
  * The welding position of your products
  * The automation level that you want to achieve
  * It would be better if you can provide us the detailed product drawings so our engineer can come out with the suitable technical proposal and price for you.
  
  Q2: What is the warranty period of your machine?
  Answer: our standard warranty period is one year after shipment. If you want to extend the warranty period, there will be extra cost. 
  
  Q3: What if my machine damaged doing the warranty period?
  Answer: firstly, our engineer will help you to diagnose the problem via online guidance. if any parts damaged during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he problem by replacement of the new parts, we will send engineer to your factory to help fixing the machine.
  
  Q4: What is the delivery time of your machine?
  Answer: it depends on the complexity of your machine. Most of our standard machine we got in stock, then we can shape the machine with the seven days after receiving your payment. If you need the Customized machine, normally it would take about 30-90 days to complete the machine.
  
  Q5: Can we send the sample to you for welding test?
  Answer: yes. You can send us the samples for welding test and we will send you the pictures and videos after the testing. If you need, we can also send the samples back to your country so you can check the welding quality by yourself before ordering the machine.
  
  Q6: Can you provide us the machine drawings and technical proposal?
  Answer: yes. After receiving your detailed requirement and product drawings, our engineer will come out with the suitable Technical proposal with the basic machine concept drawings to you. Be size after you placing the order we will send you the more detailed design drawings of the machine to you for confirmation. Only after you confirming the drawings then we will start the manufacturing process.
  
  Q7: What’s your payment terms?
  Answer: we can accept the following payment terms: T/T, L/C, Western Union, Alibaba trade assurance. (we prefer you to choose the Alibaba trade assurance order. If you are not satisfied with the machine that you order, or we delay the shipping time, then you can apply the complaint on alibaba.com. )
  
  Q8: How can we install the machine?
  Answer: for some simple machines we will provide you the english operation manual, the operation video and also we will provide you the online guidance and training to your engineer so you can set up the machine easily. For some complicated machines, we will send engineer to your country to help installation and training. But there will be extra cost for Engineer, including the salary, visa cost, round-trip ticket cost, and accommodation fee will be covered by the buyer.

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